Working in mining and construction environments can be hazardous, particularly when working around heavy equipment. Machinery such as haul trucks, dozers, excavators, graders, and drills are used on mine sites daily, presenting risks not only to operators but also to those working nearby.

It’s easy to become complacent when working around heavy machinery, especially with experience. However, by following best practices and making informed decisions, you can significantly reduce the risk of incidents.

Hazards Created by Heavy Equipment

Working with heavy equipment presents a range of hazards. While it is impossible to list all potential dangers, we will cover some of the most common causes of injuries and fatalities. By understanding these risks, workers can take proactive steps to enhance safety on site.

Struck-By Incidents

One of the leading causes of workplace fatalities is struck-by incidents, where personnel are hit by moving equipment such as haul trucks, loaders, or hydraulic shovels. According to Australian mining safety regulations, a significant number of struck-by fatalities involve large vehicles and mobile plant.

Situational Awareness Is Key

Every worker must remain aware of their surroundings and prioritise safety for themselves and their colleagues. Mine sites should have clearly marked exclusion zones and designated pedestrian walkways to separate foot traffic from operating equipment.

Before entering an area where heavy machinery is active, ground personnel must ensure operators are aware of their presence. If an operator loses sight of a person on the ground, they should halt operations immediately.

Minimise the Need to Reverse

Where possible, heavy machinery should be positioned to eliminate or reduce reversing movements, as these pose a significant risk. If reversing is necessary, spotters should be used appropriately. However, spotters must be positioned safely to avoid becoming hazards themselves. Effective task planning and correct use of spotters can help prevent injuries.

Caught-In or Between Accidents

Caught-in or between incidents occur when a worker is crushed between two objects. While similar to struck-by incidents, the key difference is entrapment. For example, if a worker is hit by a swinging excavator bucket in an open area, it is a struck-by incident. However, if a worker is pinned against a wall by an excavator’s counterweight, it is classified as a caught-in or between incident.

Always Have an Escape Route

One crucial safety tip is to always maintain an “out” – a clear path to escape should a situation become dangerous. Never position yourself in a confined area where you cannot move to safety if heavy equipment shifts unexpectedly.

How to Avoid Heavy Equipment Accidents

To reduce the risk of struck-by or caught-in accidents, always be aware of your surroundings and communicate with co-workers. Here are some key ways to enhance safety:

Follow Site Safety Protocols

Cutting corners may seem like a way to save time, but in high-risk environments, it can lead to disaster. Safety protocols exist to protect workers. Always follow procedures outlined in toolbox talks or mine site management systems to minimise risks.

Only Operate Equipment You Are Trained For
Even when operated correctly, machinery can fail or behave unpredictably. If you are not trained or licensed to use specific equipment, do not attempt to operate it. Proper training ensures that workers understand the risks and handling procedures required for each machine.

Wear the Correct Personal Protective Equipment (PPE)
Mine site work requires the use of PPE to minimise injuries. Workers must wear approved safety gear, including:

• High-visibility clothing
• Hard hats
• Steel-capped boots
• Safety glasses or goggles
• Hearing protection (earplugs or earmuffs)
• Gloves (where required)

Failure to wear the correct PPE can leave workers exposed to preventable hazards. It is always better to wear too much protective equipment than not enough.

Commitment to Safety

By adhering to these safety practices, you can help prevent injuries and fatalities on site. Workplace safety is a shared responsibility, and every worker plays a role in maintaining a secure environment. Staying vigilant, following procedures, and looking out for each other will help minimise the risks associated with heavy equipment on mine sites.

At Fetch Recruitment, we prioritise safety with regular toolbox talks. If you have any concerns or need support, reach out to us anytime—we’re here to help.